Forged Fittings

Forged fittings

 

Forged steel fittings are the fittings made by forged steel. The process of manufacturing forged steel fittings include: cutting and heating billets, put pressure on heated billets under dies into desired shape, trimming and shot blasting. Then machine forged blank fittings for net shape and dimensions.

 

According to the applications of forged steel fittings, they are available in threaded and socket weld end connections. The dimensions for socket weld forged steel fitting conform to ASME B16.11 and threaded forged steel fittings conform to ASME (American Society of Mechanical Engineers) B1.20.1.

 

Your Professional Forged Fittings Supplier

 

 

Shanghai KAIKE Pipe Technology Co., Ltd. is a reputable AAA listed pipe fittings manufacturer in China,covering an area of 66666㎡ (80000+ ㎡in stage II) and with technician and engineers more than 30 personal. Its main products include BW pipe fittings(SMLS or welded), steel flange, forged pipe fittings as well as prefabricated spools and manifolds,and also can produce according to customers' drawings and requirements.

 

Why choose us

 

 

Our Certifications
KEK has obtained ISO9001, ISO14001, ISO18001, CE/PED, API certification and TS pressure pipe component special equipment manufacturing license, as well as Russia's EAC continuous certification.

 

OEM/ODM Service
OEM and ODM are both acceptable. The material, color, style can customize, the basic quantity we will advise after we discuss.

 

After-sale service
We have a complete after-sales service system, so you can purchase with confidence.

Benefits of Forged Fittings
 

Forged fittings offer several advantages that make them a preferred choice in many industries:

High Strength

The forging process aligns the grain structure of the metal, which improves its strength and durability.

Durability

These fittings are built to last, withstanding wear and tear in harsh environments.

Corrosion Resistance

Many forged fittings are made from stainless steel, which resists corrosion, making them ideal for use in wet or corrosive environments.

 

Properties of Forged Fittings

 

 
 

Strength and Durability

Forged fittings exhibit excellent strength and durability, making them resistant to high pressure, temperature, and mechanical stress.

 
 

Leak Resistance

Precision manufacturing and tight tolerances ensure a secure and leak-resistant connection, preventing fluid or gas leakage.

 
 

Corrosion Resistance

Forged fittings are highly resistant to corrosion, making them suitable for use in corrosive environments.

 
 

Versatility

Available in various materials grades, sizes, and types, forged fittings offer versatility to meet diverse industry requirements.

 
 

High-Quality Construction

The forging process enhances the structural integrity of the fittings, ensuring their reliability and long lifespan.

 
 

Easy Installation

With their standardized dimensions and design, forged fittings are easy to install and connect within piping systems.

 
 

Maintenance Friendly

The design of forged fittings allows for easy disconnection and reconnection, facilitating maintenance and repair work on pipelines.

 
 

Compatibility

Forged fittings can be used with pipes made of different materials, providing compatibility with various piping systems.

 

 

Forged Fittings Manufacturing Process

The manufacturing process for forged fittings ensures they are of high quality and can withstand demanding applications. The process includes:

Material Selection: High-quality materials like stainless steel, carbon steel, or alloy steel are chosen to ensure durability.
Heating: The material is heated to make it malleable and ready for shaping.
Forging: The heated material is placed into a mold and shaped using high pressure, giving the fitting its form.
Cooling: Once forged, the fitting is cooled to harden it.
Machining: The forged fitting is then machined to meet precise dimensions and standards.
Heat Treatment: Additional heat treatments may be applied to improve hardness or strength.
Inspection and Testing: The fittings undergo quality checks and tests to ensure they meet required specifications.
Surface Finishing: A final polishing or treatment is done to enhance the fitting’s surface, improving its corrosion resistance and appearance.

304/304L Forged Stainless Steel Pipe Fitting, Half Coupling, SOcket Weld, ClaSS 3000, 1 Inch

 

Standards and Specifications of Forged Pipe Fittings

 

Grades

ASTM A182, A105, A105N, A350 LF2, A182 F5, A182 F9, A182 F11, A182 F22, A182 F91.

Low-Tempreture – ASTM/ASME SA350 LF2 and Stainless Steel ASTM/ASME SA182 F304/L & F316/L.

Standards

ASTM/ANSIASME SA182 F304/L & F316/L

Range

¼” NB – 4” NB in Class 3000, 6000 & 9000 with NACE Certification.

Class

2000#, 3000LBS#, 6000LBS#, and 9000LBS#

Types of Forged Pipe Fittings

Elbow 45 degrees, Elbow 90 degrees, Tee, Union, Half and Full Coupling, Cross. Cap, Swage Nipple, Plug & Bushing

Materials

Carbon Steel, High-Yield, Alloy Steel, Stainless Steel, Duplex & Super Duplex, Nickel Alloys, and other exotic materials

 

Types of Forged Fittings
 

Tees
Tees are a type of forged steel fitting used to combine or divide process flow, and Reducing Tees additionally allow for pipe size change. The run outlets of the tee are the two in-line outlets, and the branch is the third outlet.

 

Couplings
Couplings are a forged steel fitting used to connect two lengths of pipe, and Half-coupling is screwed onto the pipe, while the other end is made to be tightly inserted, or welded, onto the other end to pipe or vessel.

 

Plug
Similar to a cap, plugs are forged steel fittings that are inserted into the end of the pipe, and they come with different head types, including: hex, square, and round.

 

Cross
Crosses are a 4-way forged steel fitting, with 1 inlet and 3 outlets or vice versa. These are sometimes referred to as 4-way tees.

 

Elbows
A pipe elbow is a forged steel fitting installed between two lengths of pipe or tube allowing a change of direction, usually in the 90° or 45° direction. Similar to a reducing tee, reducing elbows also exist to simultaneously change flow direction and reduce flow diameter.

 

Unions
Unions are a forged steel fitting similar to a coupling but allow a convenient disconnection and connection; it has 3 parts: a nut, a female end, and a male end. They allow two lengths of pipe to be assembled and detached without causing any deformation to the pipes.

 

Bushings
Reducing inserts and Bushings are forged steel fittings that allow for a change in pipe size. Pictured here is the hex head bushing, which is most commonly used.

 

Caps
Caps are forged steel fittings used to terminate the flow, inserting over the end of the pipe.

 

Standard

ANSI B16.11, MSS SP – 97, BS3799

Size

1/2″NB to 3″NB, (Socket-weld & Threaded)

Class

3000#, 6000#, 9000#

Stainless Steel

ASTM A TP 304 / 304L / 304H / 316 / 316L / 316H / 316Ti / 309 /
310 / 317L / 321 / 347 / 904L

Duplex Steel

ASTM A815 – UNS S31803, S32750, S32760, S32205

Alloy Steel

ASTM A 182 – F5 , F9, F11, F12, F22 & F91

Carbon Steel

ASTM A 106 Gr. A/B/C

Types

Tee, Elbow, Union, Cross, Swage Nipple, Coupling, Plugs,
Inserts, Adaptor, Threadolet, Weldolet, Sockolet, Etc.

 

Pressure Rating and Size Range

 

 

Carbon Steel Forged pipe fittings are available in various types such as elbows, tee, coupling, unions, bushing, caps, plugs, cross etc. everything you need for installing a piping system, maintaining a piping system, repairing a piping system, and modifying a piping system can all be found easily. Fittings come in a variety of classes and material grades for any application. The fittings are available in the 3,000 and 6,000 class. While class 2,000 and 9,000 fittings exist, they are rarely used and class 3,000 and 6,000 remain the most frequent class of fittings used. Usually the size of the forged fittings ranges from 1/8 “to 4.” Reducing sizes are also available for common parts such as couplings, tees, hex bushings and nipples.

 

Our Certificate

 

 

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FAQ

Q: What are the primary differences between forged and wrought fittings?

A: Forged fittings are formed through a forging process involving high pressure and temperature, resulting in superior strength and precision. On the other hand, wrought fittings are shaped through mechanical deformation at ambient temperatures, offering greater versatility and formability.

Q: Which industries commonly utilize forged fittings?

A: Forged fittings are prevalent in industries such as oil and gas, petrochemical, power generation, and aerospace due to their exceptional strength and suitability for high-pressure applications.

Q: In what applications are wrought fittings typically used?

A: Wrought fittings find extensive use in applications where versatility, formability, and cost-effectiveness are prioritized over high-pressure performance. Common industries include plumbing, HVAC systems, and general manufacturing.

Q: Are there any notable differences in corrosion resistance between forged and wrought fittings?

A: Both forged and wrought fittings can be manufactured from various corrosion-resistant materials such as stainless steel, carbon steel, and alloy steel. However, the specific corrosion resistance may vary depending on the material composition and environmental factors.

We're professional forged fittings manufacturers and suppliers in China, specialized in providing high quality customized service. We warmly welcome you to wholesale high-grade forged fittings at low price from our factory. Contact us for cheap products.

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